Chu Tianyao has been living a life of two o'clock and one line of work these days. In addition to resting in the hotel at night, he also goes to Shenpeng Garment's processing factory for research during the day.
Chu Tianyao looked very busy and hard-working, and Zheng Peng looked at Chu Tianyao with more and more satisfaction and admiration.
He was still a little worried in his heart, fearing that Chu Tianyao was just a half-kettle of water and had nothing to gain, but now looking at Chu Tianyao's posture, he seemed to be a man of some ability.
In the past few days, Zheng Peng naturally accompanied Chu Tianyao to the factory. After all, Zheng Peng knew the situation best in some factories, so it was convenient for Chu Tianyao to ask him directly.
In the workshop of a clothing factory.
Zheng Peng and Chu Tianyao seemed to be walking leisurely in the workshop, but behind them were Sun Chongming and the leaders in charge of production in the factory.
The two leaders were chatting and laughing, but the subordinates behind Zheng Peng had their hearts in their throats, fearing that their big boss would be dissatisfied.
"Tianyao, how are you? After watching it for a few days, what do you think of our factory's production model?"
Zheng Peng asked with his hands behind his back.
Hearing this, Chu Tianyao stopped, and Zheng Peng and everyone behind him also stopped and looked at Chu Tianyao in front of him.
"My opinion is only two words: backward!"
Chu Tianyao opened his mouth and shocked everyone with his words.
Even Zheng Peng couldn't help but frown.
"Mr. Zheng, our factory is ranked among the top garment processing factories in Shenzhen. As long as our production technology is not boastful, we cannot be considered backward."
Behind Zheng Peng, a deputy factory director retorted with an angry look.
As soon as these words came out, they also attracted the echo of several people around him.
"Yes, our factory is still an advanced unit last year. If this is considered backward, doesn't it mean that the people above have no vision?"
These people were all leaders in charge of production in the factory, so they were naturally very dissatisfied when they heard Chu Tianyao's comments.
No matter from any aspect, Shenpeng Garment Processing Factory is definitely not backward.
"Okay, let's hear what Tianyao says first!"
Zheng Peng shouted softly at some of his old subordinates, and then looked at Chu Tianyao again, hoping that Chu Tianyao could give him a satisfactory explanation.
Feeling the dissatisfaction in everyone's eyes, Chu Tianyao had an indifferent expression and just pointed to a corner not far away, where two employees were using carts to push away two large carts full of leftover materials.
"etc!"
Chu Tianyao stopped the two people and then motioned for everyone to follow him up.
“See these discarded scraps?”
Chu Tianyao picked up a few scraps of different colors from the cart and asked several people.
The deputy director who spoke before had a look of disdain: "What's the point? It is inevitable to produce leftovers during the production process. Even if you are the king of heaven, you have to do this."
Hearing this, Zheng Peng also nodded. Although he is the boss of the company, he has not been on the front line personally, and he still has some understanding of the clothing production process.
The generation of scraps is unavoidable in the clothing production process. Moreover, these scraps are not completely garbage, but will be registered and stored in the warehouse, and then sold to recyclers in batches.
"For fabrics, different colors will make classification difficult. From these scraps, we can see that you can't even do basic fabric classification well."
Chu Tianyao shook his head and said with a smile: "I have observed in the past few days that you will return scraps to the warehouse from time to time every day. However, frequent entries and exits will bring a lot of difficulties to inventory accounting, which indirectly leads to the inability to accurately calculate inventory.
and assess on-hand inventory quantities.”
"To be honest, because of the existence of these leftover materials, I'm afraid you don't know to what extent the fabric inventory is backlogged, right?"
Chu Tianyao's words also made Zheng Peng's expression pale.
He looked at the angry men just now and found that these people were all blushing and couldn't even fart.
Looking at this situation, Zheng Peng also knew that Chu Tianyao had told him right.
Although he often cares about production, he really doesn't know about such trivial matters.
"It's just a matter of fabric inventory. This is completely different from our lagging behind in production!"
Among the crowd, the deputy director said with a gloomy face.
He admitted that this was an oversight in their work, but just because of this oversight, he would not be so belittled by Chu Tianyao.
"A thousand-mile embankment was destroyed by an anthill. It seems you still don't understand."
Chu Tianyao glanced at everyone, and then pointed at the running production line and said: "Too much scrap and complicated processes will inevitably lead to a high rework rate of defective products and affect the product conversion cycle. Moreover, this kind of unplanned production
, it will also be a huge waste of labor and time. How can this production method be considered backward?"
After speaking, Chu Tianyao looked at Zheng Peng, who looked thoughtful.
"Mr. Zheng, now you should know the reason why production costs cannot be controlled, right?"
Chu Tianyao's words pointed out the existing problems in the factory.
Zheng Peng thought for a moment and asked: "Tianyao, since you have discovered the problem, how should we solve it?"
Even though Chu Tianyao pointed out the problem, Zheng Peng and others were helpless.
"On the production line, I suggest using the JIT Kanban model, which can improve our production efficiency. Of course, this is only a part of the TPS production system. I will write a complete planning plan when I go back. The details should not be too complicated."
Chu Tianyao paused, looked at the faces of everyone in front of him who seemed to understand, and continued: "To put it simply, it is to achieve the goal of reducing costs by improving work efficiency and destocking, and in addition to connecting with upstream
When cooperating with enterprises, unnecessary processes must also be simplified.”
As Chu Tianyao spoke, several people listened in confusion. Only Sun Chongming quietly took out his pen and wrote down what Chu Tianyao said word for word.
Even if he doesn't understand what Chu Tianyao is talking about, he also understands that these things are plans that his boss can buy for a sky-high price of 500,000 yuan. He does not seek to be as proficient as Chu Tianyao, but he only needs to
A little knowledge is enough for him to gain a foothold next to Zheng Peng.
"Tianyao, then I will be waiting for your good news then!"
In the crowd, Zheng Peng laughed and reached out to pat Chu Tianyao on the shoulder, saying something close to him.
This scene fell into the eyes of several people around, and they were also shocked.
They are all veterans who have followed Zheng Peng for many years and know Zheng Peng's character very well. When have they ever seen their boss treat people so kindly?
Several people looked at Sun Chongming and winked, hoping that Sun Chongming would reveal some information.
The young man named Chu Tianyao in front of him does seem to be a little unusual.